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Predictive maintenance hardware and software technology

Sensor-based field data collection

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Check out our main equipment.

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  • Equipment

VIBPRO

An accurate collector that analyzes vibrations, powerful and ideal for your field inspections.

VibPro is a portable vibration collector ideal for predictive maintenance and diagnostics of rotating machines.
It can operate as a stand-alone instrument or you can download its measurements into the software using the data collector function.

It allows you to measure spectra from 400 to 25,600 lines in paths and waveforms from 512 to 16384 samples.

  • Condition of the bushing and lubricant film
  • Vibration severity according to ISO 10816-3.
  • Benchtop electric motor testing according to IEC 60034.
  • Measurement of spectra for all 4 parameters
  • Data collector with field analysis functions
  • Allows execution of field balancing for 1 or 2 planes

DSP Logger expert

A MULTI-CHANNEL DATA COLLECTOR AND FFT ANALYZER FOR PREDICTIVE MAINTENANCE AND MACHINE DIAGNOSTICS.

DSP Logger Expert is capable of measuring, processing, displaying, and storing a wide variety of analysis functions. It works as a stand-alone instrument or it is possible to download measurements into the program.

A powerful all-in-one data collector capable of:

  • Vibration analysis
  • Phase analysis
  • Machine balancing in 1 or 2 planes
  • Off-track measurement
  • Auxiliary measurements
equipamentos dsp logger expert
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Junction box

Junction box with BNC connectors with various channel number configurations

The NR 12 aims to ensure that machines and equipment are safe for use by workers.

The implementation of this equipment provides safety, greater agility and accuracy in the collection.

Benefits

The application of junction boxes for wired sensors in predictive maintenance results in increased operational
safety and availability of the equipment and availability of equipment, reducing the risk of accidents and unexpected production interruptions.

Online Collector

DSP Compact WRM

A MULTI-CHANNEL DATA COLLECTOR AND FFT ANALYZER FOR PREDICTIVE MAINTENANCE AND MACHINE DIAGNOSTICS.

The DSP Compact WRM system is a four/eight channel device for analyzing and monitoring machine conditions for vibration and other variables. It is a 24/7 monitoring device that can communicate over an 802.11 b/g industrial wireless network.

The measurements performed on its channels are: acceleration, velocity, displacement and envelope.
It has AC and DC channels to measure Temperature or 4-20mA.

  • Essential and semi-essential equipment throughout the plant.
  • Remote monitoring via Internet and failure analysis.
  • Tracking detection of bearing failures, cavitations and lubricant film yields.
  • Low maintenance machines due to their difficult access.
  • Detecção de rastreamento de falhas de rolamentos, cavitações e rendimentos de filmes lubrificantes.
  • Máquinas com baixa manutenção devido ao difícil acesso.
  • Equipment suitable for recording for long periods without connection, recorder or black box type.
equipamentos dsp compact

IoT Sensors

A linha de sensores de preditiva da SEMAPI trazem o futuro para a manutenção, com ele sua manutenção entra na era 4.0, monitorando online e em tempo real o status de cada ponto crítico de seus equipamentos.

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With the advent of tools such as Big Data, sensors, devices for data transmission, the Internet of Things, cloud storage and artificial intelligence, it is possible to monitor and predict the behavior of mechanical and electrical systems.

sensoriamento

We bring to all sectors, industrial or not, the most advanced in predictive maintenance.

We analyze the needs of each project and provide monitoring solutions to increase reliability and reduce maintenance costs and unscheduled shutdowns.

Platform

We have our platform, where we capture sensor data, adding the necessary intelligence to obtain the actual status and prediction of failures.

Integration

Our platform is designed to receive and send external data, allowing integration with other monitoring systems.

Project

We have a team of engineers specialized in equipment monitoring and reliability, trained to develop efficient solutions for different market segments.

Benefits and features

Traceability

All historical data is stored for analysis.

Integration

Data is integrated into the maintenance management system.

Connection

Wired or wireless devices.

Reliability

Reliable and guaranteed production planning.

Costs

Reduced and optimized maintenance costs.

Fastening

Simple fastening system with no impact on the equipment.

Training in contracting

You can acquire Semapi sensors in two ways, always with Semapi's quality and experience in implementation and operational consulting so that you can make the most of Maintenance 4.0.

Implementation

Implementation of the sensors and configuration with your maintenance systems, with the management of the results and analysis being performed locally by your team.

Implementation + Monitoring

Remote monitoring, Semapi specialists monitor your data 24 hours a day, generate reports and alert intervention needs.

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