{"id":2885,"date":"2024-09-02T21:34:12","date_gmt":"2024-09-03T00:34:12","guid":{"rendered":"https:\/\/semapi.com.br\/?p=2885"},"modified":"2024-09-18T10:49:02","modified_gmt":"2024-09-18T13:49:02","slug":"monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao","status":"publish","type":"post","link":"https:\/\/semapi.com.br\/en\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\/","title":{"rendered":"Monitoramento e Manuten\u00e7\u00e3o Preditiva: Evitou a perda de 4.200 toneladas de produ\u00e7\u00e3o"},"content":{"rendered":"\t\t
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Em uma an\u00e1lise recente realizada em uma empresa do setor de fertilizantes, detectamos uma eleva\u00e7\u00e3o nos n\u00edveis de vibra\u00e7\u00e3o no motor, que \u00e9 um Moinho de Bolas Secund\u00e1rio. Este equipamento desempenha uma fun\u00e7\u00e3o cr\u00edtica ao realizar a moagem secund\u00e1ria do min\u00e9rio, reduzindo a granulometria para otimizar as etapas subsequentes do processo, como o condicionamento, flota\u00e7\u00e3o e separa\u00e7\u00e3o magn\u00e9tica. Sendo um dos componentes centrais da planta de beneficiamento de min\u00e9rio, a parada deste moinho resultaria na interrup\u00e7\u00e3o total do processo produtivo da linha a qual ele pertence.\u00a0<\/span><\/p>

A r\u00e1pida interven\u00e7\u00e3o da nossa equipe foi fundamental para garantir que o equipamento continuasse operando de maneira eficiente, sem causar uma parada inesperada e custosa. Nossa equipe realizou a inspe\u00e7\u00e3o no <\/span>acoplamento de alta rota\u00e7\u00e3o, ou acoplamento do eixo de entrada do redutor de acionamento do moinho<\/span>, substituiu os elementos el\u00e1sticos deformados e alinhou o conjunto. Esta a\u00e7\u00e3o foi realizada durante uma parada de oportunidade, sem nenhum impacto na disponibilidade do sistema, destacando a t\u00e9cnica empregada para minimizar o impacto e custo da interven\u00e7\u00e3o.<\/span>\u00a0<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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Benef\u00edcios da Interven\u00e7\u00e3o:<\/span><\/b><\/h4>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • Perda Evitada:<\/span><\/b> Como a interven\u00e7\u00e3o ocorreu durante uma parada de oportunidade, n\u00e3o houve impacto na produ\u00e7\u00e3o.<\/span>\u00a0<\/span><\/li>
  • Tempo de Execu\u00e7\u00e3o:<\/span><\/b> A manuten\u00e7\u00e3o levou apenas 6 horas, comparado \u00e0s 12 horas que seriam necess\u00e1rias em uma situa\u00e7\u00e3o de interven\u00e7\u00e3o corretiva.<\/span>\u00a0<\/span><\/li><\/ul>
    • Economia de Produ\u00e7\u00e3o:<\/span><\/b> Com a linha de alimenta\u00e7\u00e3o processando aproximadamente 700 toneladas por hora, evitamos a perda de 4.200 toneladas de produ\u00e7\u00e3o.<\/span>\u00a0<\/span><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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      O monitoramento \u00e9 um pilar essencial na manuten\u00e7\u00e3o de equipamentos, permitindo a identifica\u00e7\u00e3o precoce de anomalias que poderiam levar a falhas catastr\u00f3ficas. Existem diferentes tipos de monitoramento na manuten\u00e7\u00e3o, como o monitoramento reativo, onde interven\u00e7\u00f5es ocorrem ap\u00f3s uma falha, o monitoramento preventivo, que segue intervalos pr\u00e9-determinados para substitui\u00e7\u00f5es e manuten\u00e7\u00f5es, e o monitoramento preditivo, que se baseia em dados em tempo real para prever falhas iminentes.<\/span>\u00a0<\/span><\/p>

      Enquanto o monitoramento reativo frequentemente resulta em paradas inesperadas e altos custos de reparo, o preventivo pode levar \u00e0 substitui\u00e7\u00e3o prematura de componentes ainda operacionais. Em contraste, o monitoramento preditivo, como o implementado pela SEMAPI, oferece um equil\u00edbrio ideal, permitindo interven\u00e7\u00f5es precisas no momento certo, otimizando a vida \u00fatil dos componentes e minimizando o impacto na produ\u00e7\u00e3o.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      No caso do motor do moinho, o uso da manuten\u00e7\u00e3o preditiva n\u00e3o s\u00f3 permitiu a identifica\u00e7\u00e3o precoce da eleva\u00e7\u00e3o nos n\u00edveis de vibra\u00e7\u00e3o, mas tamb\u00e9m possibilitou uma interven\u00e7\u00e3o eficaz que evitou a perda de 4.200 toneladas de produ\u00e7\u00e3o.<\/b> Este resultado \u00e9 um exemplo claro de como a t\u00e9cnica de monitoramento preditivo da SEMAPI supera os m\u00e9todos tradicionais, proporcionando maior efici\u00eancia e economia para a opera\u00e7\u00e3o.<\/span>\u00a0<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      Se<\/span><\/span> voc\u00ea deseja otimizar a opera\u00e7\u00e3o dos seus equipamentos e maximizar a disponibilidade, entre em contato com a SEMAPI e descubra como nossa expertise em manuten\u00e7\u00e3o preditiva pode transformar seus resultados operacionais.<\/span><\/span><\/b><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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      Em uma an\u00e1lise recente realizada em uma empresa do setor de fertilizantes, detectamos uma eleva\u00e7\u00e3o nos n\u00edveis de vibra\u00e7\u00e3o no motor, que \u00e9 um Moinho de Bolas Secund\u00e1rio. Este equipamento desempenha uma fun\u00e7\u00e3o cr\u00edtica ao realizar a moagem secund\u00e1ria do min\u00e9rio, reduzindo a granulometria para otimizar as etapas subsequentes do processo, como o condicionamento, flota\u00e7\u00e3o […]<\/p>\n","protected":false},"author":25,"featured_media":2904,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"iawp_total_views":4,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-2885","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-sem-categoria"],"featured_image_src":"https:\/\/semapi.com.br\/wp-content\/uploads\/2024\/09\/CAPA-BLOG-6.png","author_info":{"display_name":"B\u00e1rbarah Andrade Fernandes Machado","author_link":"https:\/\/semapi.com.br\/en\/author\/bafernandes\/"},"yoast_head":"\nMonitoramento e Manuten\u00e7\u00e3o Preditiva: Evitou a perda de 4.200 toneladas de produ\u00e7\u00e3o - SEMAPI<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/semapi.com.br\/en\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Monitoramento e Manuten\u00e7\u00e3o Preditiva: Evitou a perda de 4.200 toneladas de produ\u00e7\u00e3o - SEMAPI\" \/>\n<meta property=\"og:description\" content=\"Em uma an\u00e1lise recente realizada em uma empresa do setor de fertilizantes, detectamos uma eleva\u00e7\u00e3o nos n\u00edveis de vibra\u00e7\u00e3o no motor, que \u00e9 um Moinho de Bolas Secund\u00e1rio. Este equipamento desempenha uma fun\u00e7\u00e3o cr\u00edtica ao realizar a moagem secund\u00e1ria do min\u00e9rio, reduzindo a granulometria para otimizar as etapas subsequentes do processo, como o condicionamento, flota\u00e7\u00e3o […]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/semapi.com.br\/en\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\/\" \/>\n<meta property=\"og:site_name\" content=\"SEMAPI\" \/>\n<meta property=\"article:published_time\" content=\"2024-09-03T00:34:12+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-09-18T13:49:02+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/semapi.com.br\/wp-content\/uploads\/2024\/09\/CAPA-BLOG-6.png\" \/>\n\t<meta property=\"og:image:width\" content=\"2560\" \/>\n\t<meta property=\"og:image:height\" content=\"1707\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"B\u00e1rbarah Andrade Fernandes Machado\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"B\u00e1rbarah Andrade Fernandes Machado\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/semapi.com.br\\\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/semapi.com.br\\\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\\\/\"},\"author\":{\"name\":\"B\u00e1rbarah Andrade Fernandes Machado\",\"@id\":\"https:\\\/\\\/semapi.com.br\\\/#\\\/schema\\\/person\\\/b10402762827e92906bc8e022312db3e\"},\"headline\":\"Monitoramento e Manuten\u00e7\u00e3o Preditiva: Evitou a perda de 4.200 toneladas de produ\u00e7\u00e3o\",\"datePublished\":\"2024-09-03T00:34:12+00:00\",\"dateModified\":\"2024-09-18T13:49:02+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/semapi.com.br\\\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\\\/\"},\"wordCount\":526,\"publisher\":{\"@id\":\"https:\\\/\\\/semapi.com.br\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/semapi.com.br\\\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/semapi.com.br\\\/wp-content\\\/uploads\\\/2024\\\/09\\\/CAPA-BLOG-6.png\",\"articleSection\":[\"sem categoria\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/semapi.com.br\\\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\\\/\",\"url\":\"https:\\\/\\\/semapi.com.br\\\/monitoramento-e-manutencao-preditiva-reducao-de-paradas-e-otimizacao-de-producao\\\/\",\"name\":\"Monitoramento e Manuten\u00e7\u00e3o Preditiva: Evitou a perda de 4.200 toneladas de produ\u00e7\u00e3o - 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